Electrical motors convert direct current (DC) energy into mechanical energy to power tools, appliances, and electronic devices. There are many types of electrical motors. However, the two prevalent ones include DC brushless motor and brushed DC motor.
DC brushless motor is gaining popularity across various industries because of many reasons. The design of a brushless DC motor is an improvement of the traditional brushed motors.
This article highlights the benefits of using a DC brushless motor in your daily industry applications.
A DC Brushless Motor Is More Durable
Brushless DC motors might be costly but will give you more value for your investment than brushed motors. This is because they have no carbon brushes, reducing the need to replace worn-out parts.
With a DC brushless motor, you’ll have fewer parts to worry about when maintenance comes. This saves your company a lot of money spent on unnecessary repairs.
Since carbon brushes can also wear out during operations, brushless DC motor eliminates downtime caused by sudden breakdown.
A Brushless DC electrical motor is a go-to option if you want to reduce noise in your operations. This motor has low operating noise because no brushes come into constant contact when running, unlike brushed motors.
Moreover, a brushless DC electric motor will give you consistent torque output during rotation. On the other hand, a brushed DC motor will give consistent torque output only if you rotate it at a specific angle.
Another feature that improves efficiency in brushless DC motors is the feedback control. This control feature allows you to monitor speed and torque at all times for increased accuracy.
Power Efficiency and High Productivity
A Brushless DC motor controller replaces the traditional mechanical commutation in brushed motors with an electronic commutation system. This system allows you to control the motor with a regulated mechanism of varying speeds and degrees.
This means you can accelerate or decelerate the motor depending to achieve a consistent torque output. This allows power efficiency and enhanced productivity all year round. Moreover, a DC brushless motor can operate on low or no load.
Reduced Heating Issues
As noted earlier, a brushless DC motor doesn’t come with any brushes. That translates to zero friction when the motor is running. Without friction and wearing out, you won’t experience burnout or sparks, leading to fires.
Also, brushless DC motor cools down quickly as opposed to brushed motors. This is because they don’t have an electromagnetic at the center. A high-quality option such as Assun brushless motor reduces heating issues to prevent downtime.
Small brushes DC motor are lightweight but can still provide a higher torque output. On the other hand, a brushed motor may require a bigger magnet to give a powerful torque output. This means you’ll have to sacrifice compactness for higher performance.
A small brushless DC motor’s lightweight nature and high torque output make it ideal for multiple applications. Besides medical and robotics applications, you can use a DC brushless motor in HVAC systems, pumps, and electric cars.
Get a High-Quality DC Motor Solution
A DC brushless motor is an obvious choice for many industrial applications because it can handle a lot of pressure without wearing it out. This motor saves you power and repairing costs because there are no carbon brushes creating resistance during operations.
Read more benefits of using brushless DC motor from other articles on this site.